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HK-50 Optical Fiber Cord Sheath Production Line

Kort beskrywing:
It is used to produce the sheath of 2.0mm/3.0mm simplex/duplex cable,and extrusion material is LSZH or PVC.
extruder material PVCLSZH
The main electric control system IPC+PLC or PLC
tight fiber diameter Ф0.6mmФ0.9mm
soft optical cable diameter Ф1.6~Ф7.2mm
design speed 200m/min
actual speed ≤120m/min(according to cable diameter)
tight fiber reel size Ф300-400mm
tight fiber pay off tension 1N~3N
heads no of aramid yarn 10(heads)
Pay-off tension of aramid yarn 3N~10N
take up reel size Ф400~630mm(can adjust according to customer’s demand )
take up tension 5N~20N(adjustable )
line length 30(m)
Center height of machine 1000mm from background
krag 380V±10% 50Hz

Three phase five line

Total about 54KW

  1. 4 headstight buffered fibermotorized pay off rack

1-1. Cabinet structure , the horizontal cylinder

1-2. Pay-off reels:25km and 50 km standard optical fiber reels

1-3. 2sets 0.75KWSiemens beide motor +Danfoss transducer control

1-4. Swing arm type tension controller

  1. 10 heads aramid yarn pay-off rack

2-1. Suitable for pay-off aramid yarn

2-2. Tension:be adjustable by tension device

  1. 3. Φ50x25D Extrusion main motor

3-1. Machine frame: it is assembled and welded with A3 steel plate and channel steel.

3-2. Deceleration box: it is modeled on the Italian 146-10 type

  1. The square gearbox is cast formed with annealing, the material is
  2. The gear material: high chrome alloy steel
  3. The tooth surface of gear is high-frequency quenched and polished accurately, the index of noise is less then 75db,the gears are lubricated with the oil forcedly.

3-3. PVC screw:

  1. Features: Suitable for the extrusion of PVC,PE and other plastic material,the plasticization 100%
  2. Material: ,hardness: above , theNitrogenization:0.4~0.7mm, the surface is plated chromium.
  3. Diameter: φ45mm(1piece of screw stem), L/D=25:1, extrusion output(max.): 70kg/h,the machine head is open(PVC material)

3-4. Screw cylinder:

  1. Screw barrel inner diameter: φ50mm,it is one piece type from gearbox junction to the machine head.
  2. Material: 38cm,AL ,hardness: above HRC60~63, the nitrogenization:4~0.7mm

3-5. Electric heating: the screw stem is heated by 3 sections by aluminum clarifier with voltage AC380V1.6KW/section.Japan RKC brand PID smart type temperature-controller plus contactor control.3 points temperature measuring, the precision of screw cylinder wall is ±2

3-6. Cooling: 180W high-pressure centrifugal air blower work with temperature-controller to cool automatically.

3-7. Main motor drive: Siemens BEIDE AC frequency Motor is equipped with AC 380V 22KW American Emerson transducer control.

3-8. Add a special low smoke halogen free screw,the plasticization 100%

3-9. Adjustment machine-head:one set

  1. Φ400~600mm double-shaft take-up machine

4-1. Suitable: Suitable for wire spool:Φ400~600mm

4-2. Cantilever take-up disc shaft,Adopted quick sleeve positioning

4-3. A fixed length light alarm, manual switch

4-4. Exhaust line adopting AC motor drive

4-5. Exhaust line wheel can be adjust the height, can make the exhaust line wheel as close as possible to the wire spool, in order to improve the wire quality. Exhaust line wheel tank bottom width 6 mm.

4-6. Drive: 2 setsTaiwan CPG CHENGBANG deceleration motorwith AC380V3HP American Emerson transducer and tension deflection detector can automatically control take-up speed.

4-7. Meter-counting:6 digit electronic meter-counting, with the feature of auto-stop.

4-8. Traversing: screw type control traversing, 400W servo motor + Drive Control+6.7 inch Taiwan WEILUN interface+ Siemens PLC program, the pitch and range of traversing can be adjustable, it is coordinated with take-up speed.

 

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Monday – Saturday 8am – 11pm

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