Machine instruction : direction left → right

Ⅱ. Application: suitable for the extrusion of PVC, PE,PP and other insulation material, and usually used for the production of electric wire, net wire, power cable, data wire, building wire, car cable,ens.

Ⅲ. Main parts brand:

Motor: Siemens Beide motor

Transducer: Inovance transducer control

Temperature controller: Japan RKC brand PID smart type

Low voltage electric parts: adopts YANGMING,ORMON,SCHNEIDER brands,ens

Ⅳ. Main specification and performance:

1. Finished outer diameter:Φ1.5~Φ12mm
2. Extrusion output: 150kg/h(machine head is open)
3. Wire coaxiality: above 93%
4. Line speed: Max.100m/min
5. Central height of machine: 1000mm from back ground
6. Power: AC380V, total power:50KW
7. Color: sea blue RAL5015 (or according to customers’requirement)

 

Ⅴ. Main technical parameter and configuration:

1. Φ630—Φ800mmdouble head magnetic powder pay off rack

1-1. Wire drum: Φ630—Φ800mm

1-2. Mechanical type: manually pulling tight without axis

1-3. Up-shaft and down-shaft: lift wire drum by oil-pressure

1-4. Brake: auto stop without wire broken

1-5. Tension:adopts 5KG magnetic powder controlling, can keep tension stability.

2. Copper wire straight platform(with tool box)

2-1. Ceramic wheel: there are 3 wheels and 3 troughs,Φ60mm hard chromium plated surface, it can be adjusted up and down at your request.

2-2. Appearance: 1000mm×600mm×250mm, it is assembled and welded with steel plate.

3. Φ80x26Dextrusion main motor(fine-adjustment machine head)

3-1. Machine frame:it is assembled and welded with A3 steel plate and channel steel.

3-2. Deceleration box: it is modeled on the Italian 200-16 type

1. The square gearbox is cast formed with Annealing, the material is HT200-300
2. The tooth surface of gears is high-frequency quenched and polished accurately
3. The index of noise is less than 75db,the gears are lubricated with The oil forcefully.

3-3. Screw

1. A. Suitable for the production of PE, PVC and other plastic, the plastification: 100%
2. B. The material is 38 CrMoAL. Hardness: Above-HRC60~63.the nitrogenization: 0.4-0.7mm, the surface is plated chromium
3. C. There is one single-threaded screw stem of Φ70mm, L/D=26:1. Revolution speed: 10-9

3-4. Screw cylinder

1. Screw cylinder inner diameter: 80mm, it is one piece type from gearbox junction to the machine head.
2. Material:38CrMoAL, hardness: above-HRC60~63, Nitrogenization depth: 0.4-0.7mm.

3-5. Electric heating: the screw stem is heated by 4 sections by aluminum calorifere with voltage AC380V2.2KW/section, Japan RKC PID smart type temperature controller plus contactor control, 4-point temperature measuring, the precision of screw cylinder wall is ±2℃

3-6. Cooling: 4 sets of 250W high-pressure centrifugal air blower automatically work on cooling with temperature-controller.

3-7. Main motor drive:AC380V 37KW Siemens Beide motor + AC380V 37KW Inovance transducer control

3-8. Machine head

1. One set fine-adjustment machine head with one infusing hole(with 1 piece mould)
2. Machine head is made from 40cr, and nitrogenized after tempering, and the surface is hard chromium plated
3. Machine head clip: two-side clamping and screw locking, the cast aluminum heater be outlay
4. Locking direction: anticlockwise locking
5. 4.75KGdryer and automatic hopper(TAIRI brand)

4-1. Brand:TAIRI, automatically loading material and preheating, can be alarming without material.

4-2. The drying machine for material loading is equipped with the hot air electrothermal dryer. The temperature of hopper and heating time can be customized. Electric heating power3.9KW.air-supply: 200W

4-3. The auto- feeder is the vacuum brute force suction type, the suction bucket is laid above the machine platform, the horsepower of exhauster is not lower than 1.0HP, feeding height is 4m

5. Electric apparatus, main temperature control cabinet(PLC control)

5-1. Master power switch 3P380V

5-2. Control power switch 3P380V

5-3. Control power switch 2P380V

5-4. Control power switch 2P220V

5-5. Digital display ampere-voltage meter

5-6. Overload break protection

5-7. Revolution indicator of main motor, revolution indicator of pulling

5-8. Cooling control

5-9. Tension control for tension rack and deflection detection control

5-10. Indicators for all parts and lights of inside and outside control-cabinet

5-11. The ventilator for control cabinet

5-12. Siemens 10.2 inch color man-machine interface

5-13. Siemens PLC (CPU-226)

5-14. Temperature control module (EM231)

5-15. Analog Input (EM235)

5-16. Analog output (EM232)

Man-Machine interface + PLC Control

1. Control process

RS485 all digital control process

Momentary collection and display all scene workarts and control parameter

Quality control in all process

Momentary default detection and auto alarm

Expert knowledge system maintenance reference indication

Parameter storage performance

Online revise and set workarts parameter

Main machine/Haul-off linkage control

1. scenemonitor software system

Start login window

Scene simulated main picture (Dynamically display all workart parameter, Outer diameter, speed, temperature, etc.)

Meter-counting, temperature, speed set window

All parameters monitor picture of production line

Default alarm window

Operation instruction file

6. 2.5m primary and secondary moving warm water trough(with drying device)

6-1. Material: stainless steel

6-2. Shape: outside U (H)100mm×(W)120mm, movable length:0.5m

6-3. A set of seal tops and water wiper( drying device), stainless steel rack and bearing guide-wheel can be adjusted up and down, left and right.

6-4. Drying device

1. structure is round shape. Material: aluminum alloy
2. the air-pressure is adjustable, with one unit of switch.
3. 8m single-layer U type fixed cooling water trough

7-1. Material:stainless steel,U shape structure

7-2. Length:8m,(H)140mm×(W)150mm

8. Φ500mmdouble wheel capstan(with 4 sections variator)

8-1. Machine rack: it is assembled and welded with A3 steel plate and channel steel.

8-2. Capstan wheel: material: casting aluminum Φ600mm total in 2 items.

8-3. Dragging: AC380V5HP Siemens Beide motor +AC380V25HP Inovance transducer control + four sections speed-governor, suitable for the extrusion of different wire diameter.

8-4. Deceleration Motor:

1. A. Type: 4 sections transmission
2. B. Can change the fast, middle, slow gear to be suitable for different wire-diameter extrusion.

8-5. Line speed: V≤100m/min,it is coordinated action control with main motor.

8-6. Dropping wire: dropping bucket device

8-7. Water tank: stainless steel closed water tank with one set of window and water-finder.

9. 12m horizontal tension wire accumulator

9-1. Supporting rack: 125mm×100mm×3mm, it is assembled and welded with steel plate

9-2. Track:.125mm×125mm, horizontal length: 12m

9-3. Power:2HP deceleration motor

9-4. Tension: with 10kg magnetic powder clutch

9-5. Wire-storage length: 10m-120m

9-6. Wire-storage wheel diameter:Φ300mm,made of casting aluminum. Wheel amounts are 7+8 wheels

9-7. Tension adjustment: tension can be adjusted by tension control-cabinet DC-24V power. The vehicle can be controlled in both ways .the meter indicates tension. Synchronous device can automatically control the take-up speed to avoid overstretch or breaking on the wire.

9-8. Safe device: the limit switch are laid at the front and back end.The machine stops at the same time when wire breaking.

9-9. Anticollision: compression spring

10. 15KVhigh frequency spark machine

10-1. Application:it is applied for the pressure-resistance test under the condition of no-line movement of electric wire and cable.

10-2. Range of outer diameter:Φ0.3~Φ25mm.

10-3. Testing voltage:0.5-15kv, high-voltage frequency:500HZ 300power 50Hz

10-4. Output indication: 5 digit LED spark counter

10-5. Max.ampere:0.667mA

10-6. Testing length:Max.1000m/min

10-7. Alarm output:LED alarm indication, the coupled alarm and auto-stop with coiler can be selected.

10-8. Up to Japan,American,Europe standard or 3C certification

11. Electrical induction type count-meter device

11-1. Electric induction meter-counting, against back

11-2. Meter-counting wheel: flexible touch.

11-3. Meter-counting length: 0-9999999m

11-4. Level of precision: 0.1%

11-5. Meter-counting coefficient adjustment: according to different wire diameter different slip coefficient to set the meter-counting coefficient can be to improve the precision of meter-counting.

12. Φ400~Φ630mmdouble shaft take up machine

12-1. Suitable:Φ400~Φ630mm roll style and axis style ,line speed v≤450m/min.

12-2. Machine rack: it is assembled and wielded with channel steel and A3 steel plate.

12-3. Drive:AC380V5HP Siemens Beide motor MOTOR: 2 sets .with AC380V5HP Inovance transducer control and tension rack, with deflection detector can automatically control take-up speed.

12-4. Meter-counting: 6 digit electronic meter-counting, with the feature of auto-stop.

12-5. Traversing: it is polished rod bearing type control traversing. the pitch and range of traversing can be adjustable. it is coordinated action with take-up speed.

13. Figure 8 net wire coiling package machine

13-1. Application: can be used for linkage wire accumulator to take up, also can be independently used to coil.

13-2. Drive: 3HP Siemens Beide motor + 3HP Inovance transducer control

13-3. Traverse method: turntable and wire-shaft adjust

13-4. Throw of traverse:cam

13-5. Type of wire: net wire CAT-5,CAT-6, length:305m

13-6. Shaft of take up:Φ450mm×(outside width)Φ220mm×(inside width) Φ200mm

13-7. Count-meter: it will be alarming when remaining 2m, it will automatically stop and clear setting when working completely

 

Ⅵ. Providing Accessories:

1. Tools:

Tool box——————————————————————————1 stuk

Scissors——————————————————————————-1 stuk

Inner hexagon wrench————————————————————–1 set

“1” screwdriver ———————————————————————1 set

Cross screwdriver——————————————————————-1 set

Active wrench———————————————————————–1 set

Special wrench for Machine head-clip——————————————-1 stuk

1. Stand-by (preparation) parts:

PVC water-pipe (used in the inside of machine, outside water-tube of the machine provided by clients) —————————————————————1 lot

Air-pipe (used in the inside of machine, outside gas-tube of the machine provided by clients) ————————————————————————– 1 lot

Mould (client provides the specification)—————————————-1 set

Basic screws and fixed screw —————————————————–1 unit

Operation specification and electric control drawing—————————1 copy

Machine body heating-ring——————————————————–2 pairs

Machine head heating-ring——————————————————–2 pieces

Machine head clip heating plate————————————————–2 pieces

Machine neck heating ring——————————————————–2pieces

Eye-mould heating ring———————————————————–2pieces

Thermal couple———————————————————————2 items

1. C. Providing Data:

One set of Machine installation drawing, Usage instruction (manual), Circuit diagram, ens.