1. 1. On-line seam welding device (Steel & Aluminum tape)

1-1. Application: The device will be used for the joint of the metal tape in the line.

1-2. Feature: The electric current and the joint time will be set perfectly

1-3. Welding device volume:15KW

1-4. Steel tape thickness*width: Max. 0.08～0.65mm * 200mm

Aluminum tape thickness*width: Max. 0.08～0.25mm * 200mm

1-5. Current regulation shift: 8

1-6. Welding time：0.1～9.99S, manual operation the Electronic digital display table

2. 2. Metal tape (Steel-Aluminum tape) accumulator

2-1. Structure：horizontal type,the metal tape will be festooned in the box by means of a motor driven rubber covered roll at a rate faster than the rate at which tape is being removed from the accumulator box by the cable. In order to ensure the tape moving regularly and avoiding the pressing or folding of the belt, the auxiliary unit for conveying will be mounted on the bottom of the tape accumulator.

2-2. Tape-accumulating width:10～120mm（manual operation）

2-3.Tape-accumulating thickness:0.2～0.3mm

2-3. Tape-accumulating speed:Max.80m/min

2-4. Tape-accumulating length:Max.100m

2-5. Tension control:0.6kg magnetic powder

2-6. Operate convenience,air pressure range:0.1～0.6Mpa

3.Metal tape (Steel-Aluminum tape) corrugating device

3-1. Corrugating speed max.:80m/min

3-2. Corrugating pitch:1.56mm

3-3. Corrugating width:max.120mm

3-4. Corrugating depth: 0-0.8mm(adjustable)

3-5. The corrugating roller will be made of 38CrMoAl and nitrodized, The hardness of the surface will be very high.

3-6. Motor power:3KW

3-7. Transducer power:4KW

4.Metal tape (Steel-Aluminum tape) longitudinal forming device

4-1. Structure and features:

1. Horizontal type, It will consist of Steel-Aluminum tape guiding institution, the pre-former model, the forming model, the Setting mode.
2. The model longitudinal distance and center height can free adjust according to the technology.
3. Steel-Aluminum tape after this processing，make the steel or aluminum tape coat the core, make the overall dimension of the core come up to the extruding requirement

4-2 Wire diameter:Φ5.0～20mm

4-3. Heating power:6KW

4-4. Speed:0～60m/min

4-5. Vortex pump power:1.1KW

5. 1250kg caterpillar type capstan machine

5-1. The traction force: 1250 kg,

5-2. The height of center is 1000mm.

5-3. NO of cylinder: up-line and down-line for 2 lines, there are total 4pairs of cylinder.

5-4. Outer diameter of wire: Φ5mm～35mm

5-5. The contact length and width of Pedrail: L1500mm ×W120mm

5-6. Belt tension device: with 1piece of air-pressure cylinder

5-7. Air pressure regulation system: the system consists of the follows: the combined pressure regulating valve with air filtration (auto-drainage), the solenoid valve for direction control, the gas pipe, Φ8×Φ5 and selection switch. All of them are imported parts.

5-8. Power: 7.5KW Siemens beide motor + Deceleration Box + 7.5KW American Emerson transducer + speed-governor.

5-9. Speed control: can change the gear of speed-governor to meet the requirements of different wire diameters.

5-10. The speed of traction engine: it is 2.3m～80m/min, in which any speed can be selected and adjusted during production

5-11. Meter-counting function: with digital meter-counter, can display the meter-length and width of wire.

6.Φ800～1600mm portable cantilever type take up and traverse machine

6-1. Equipment Function

1. Take-up part: The number of take-up rounds is lined with the traverse pitch.After stopping take-up, it can automatically self-lock, in case that the bobbin turns at certain angle because of inertia making the cable drag on the ground and causing unnecessary problem.
2. Traverse part: It can automatically track take-up speed and center the traverse to achieve high speed and low speed take-up and traverse. The traverse pitch is set according to cable diameter.
3. Lifting part: Right and left center can be lifted at the same time or separately. The lifting has limit protection.
4. Clamping part: Adjustable beam has clamping and loosening function. The clamping part can self-lock when the rack is lifted to operating position.

6-2Main technical parameter:

1. Suitable rack size: PN800～PN1600
2. Max loading weight： ≤5T
3. Max traverse diameter： 35mm
4. Max take-up speed： 60m/min
5. take-up motor： 5.5Kw（Frequency conversion motor）
6. Electronic control:
7. The machine adopts non-axis, separate motor control method. The take-up motor, using frequency conversion speed regulating device to control, is of excellent quality. Traverse is control by frequency conversion. The whole machine is managed by a S7-200PLC and a TD-400. TD-400 is used as a man-machine dialogue window to operate the take-up rack. The following can be set:

Cable diameter, take-up speed and the width of take-up bobbin.

1. The main axis of take-up and traverse rack is connected with an encoder. When the main axis rotates, the encoder sends out pulse signals whose speed is lined with the revolution speed of the main axis. The encoder sends the signals to PLC. .
2. The machine is managed by S7-200PLC with TD-400 text display, providing related signals.