Machine instruction : direction left → right

Ⅱ. Application: suitable for the extrusion of PVC, PE,PP and other insulation material, and usually used for the production of electric wire, net wire, power cable, data wire, building wire, car cable,etab.

Ⅲ. Main parts brand:

Motor: Siemens Beide motor

Transducer: Inovance transducer control

Temperature controller: Japan RKC brand PID smart type

Low voltage electric parts: adopts YANGMING,ORMON,SCHNEIDER brands,etab

Ⅳ. Main specification and performance:

1. Finished outer diameter:Φ0.9~Φ4.0mm
2. Extrusion output: 90kg/h(machine head is open and material is PVC)
3. Wire coaxiality: above 93%
4. Lerroaren abiadura: 450m/min
5. Central height of machine: 1000mm from back ground
6. Power: AC380V
7. Color: sea blue RAL5015 (or according to customers’requirement)

Ⅴ. Main technical parameter and configuration:

1. Φ400—Φ500mmsingle head shaftless motorized pay off rack

1-1. Wire drum: Φ400—Φ500mm

1-2. Mota: manually pulling tight without axis

1-3. Gidatu: 5HP Siemens Beide motor + 5HP Inovance transducer control

1-4. Control: pay-off speed which precise potentiometer automatically control is the same as traction speed.

1-5. Brake: auto stop without wire broken

1-6. Tension: mechanical, can be adjust by heavy block.

2. Copper wire straight platform(with tool box)

2-1. Ceramic wheel: there are 3 wheels and 3 troughs,Φ60mm hard chromium plated surface, it can be adjusted up and down at your request.

2-2. Appearance: 1000mm×600mm×250mm, it is assembled and welded with steel plate.

3. Automatic induction copper wire preheater

3-1. Adopts induction heating theory for heating the bare copper and other metal conductors, line speed is max. 500m/min, preheat temperature can be adjust freely from 0℃ to 180℃.

3-2. The whole machine uses all imported parts,LCD display for Ammeter, Voltmeter, Tend control Switch, SHIHLIN 50A main control, Japan’s Relay, Japan 50ASCR electronic adjustment for pre-heating temperature, with the auto protection of Overload, short circuit.

3-3. Adopts electric apparatus induction, auto track the wire speed of extrusion, not need to connect with puller of extruder. Can change the pre-heating temperature according to the wire speed, single acting/auto acting (Optional). Be convenient to move and use.

3-4. The wire roller wheel made from excellent tin-zine copper, wheel diameter: 200mm, up-wheel: 4 troughs and down-wheel with 3 troughs.

3-5. Power: single phase 220VAC/50HZ, power 5KWA, Weight 150kg, 4 flexible wheels on the bottom.

4. Φ50+35 extrusion main motor(U7 free-adjustment machine head)

4-1. Machine frame:A3 altzairuzko plakarekin eta kanal altzairuarekin muntatu eta soldatzen da.

4-2. Deceleration box: it is modeled on the Italian 133-8 type

1. The square gearbox is cast formed with Annealing, the material is HT200-300
2. The tooth surface of gears is high-frequency quenched and polished accurately
3. The index of noise is less than 75db,the gears are lubricated with The oil forcefully.

4-3. Screw

1. A. Suitable for the production of PE, PVC and other plastic, the plastification: 100%
2. B. The material is 38 CrMoAL. Hardness: Above-HRC60~63.the nitrogenization: 0.4-0.7mm, the surface is plated chromium
3. C. There is one single-threaded screw stem of Φ50mm, L/D=26:1. Revolution speed: 10-11

4-4. Screw cylinder

1. Screw cylinder inner diameter: 50mm, it is one piece type from gearbox junction to the machine head.
2. Material:38CrMoAL, hardness: above-HRC60~63, Nitrogenization depth: 0.4-0.7mm.

4-5. Electric heating: the screw stem is heated by 3 sections by aluminum calorifere with voltage AC380V1.6KW/section, Japan RKC PID smart type temperature controller plus contactor control, 3-point temperature measuring, the precision of screw cylinder wall is ±2℃

4-6. Cooling: three sets of 180W high-pressure centrifugal air blower automatically work on cooling with temperature-controller.

4-7. Main motor drive:AC380V 15HP Siemens Beide motor + AC380V 15HP Inovance transducer control

4-8. Machine head

1. One set free-adjustment machine head with one infusing hole(with 1 piece mould)
2. Machine head is made from 40cr, and nitrogenized after tempering, and the surface is hard chromium plated
3. Machine head clip: two-side clamping and screw locking, the cast aluminum heater be outlay
4. Locking direction: anticlockwise locking
5. 50KGdryer and automatic hopper(TAIRI brand)

5-1. Brand:TAIRI, automatically loading material and preheating, can be alarming without material.

5-2. The drying machine for material loading is equipped with the hot air electrothermal dryer. The temperature of hopper and heating time can be customized. Electric heating power2.8KW.air-supply: 130W

5-3. The auto- feeder is the vacuum brute force suction type, the suction bucket is laid above the machine platform, the horsepower of exhauster is not lower than 1.0HP, feeding height is 4m

6. Electric apparatus, main temperature control cabinet(PLC control)

6-1. Master power switch 3P380V

6-2. Control power switch 3P380V

6-3. Control power switch 2P380V

6-4. Control power switch 2P220V

6-5. Digital display ampere-voltage meter

6-6. Overload break protection

6-7. Revolution indicator of main motor, revolution indicator of pulling

6-8. Cooling control

6-9. Tension control for tension rack and deflection detection control

6-10. Indicators for all parts and lights of inside and outside control-cabinet

6-11. The ventilator for control cabinet

6-12. Siemens 10.2 inch color man-machine interface

6-13. Siemens PLC (CPU-226)

6-14. Temperature control module (EM231)

6-15. Analog Input (EM235)

9-16. Analog output (EM232)

Man-Machine interface + PLC Control

1. Control process

RS485 all digital control process

Momentary collection and display all scene workarts and control parameter

Quality control in all process

Momentary default detection and auto alarm

Expert knowledge system maintenance reference indication

Parameter storage performance

Online revise and set workarts parameter

Main machine/Haul-off linkage control

1. scenemonitor software system

Start login window

Scene simulated main picture (Dynamically display all workart parameter, Outer diameter, speed, temperature, etc.)

Metro-zenbaketa, temperature, speed set window

All parameters monitor picture of production line

Default alarm window

Operation instruction file

7. 1.5m primary and secondary moving warm water trough(with drying device)

7-1. Material: stainless steel

7-2. Shape: outside U (H)100mm×(W)120mm, movable length:0.5m

7-3. A set of seal tops and water wiper( drying device), stainless steel rack and bearing guide-wheel can be adjusted up and down, left and right.

7-4. Heating: 3kw heating-tube, temperature controller can auto control heating

7-5. Warm water tank: stainless steel material, water-lever with auto control

7-6. Water-cycle:370W high temperature water

7-7. Drying device

1. structure is round shape. Material: aluminum alloy
2. the air-pressure is adjustable, with one unit of switch.
3. Shanghai GONGJIU single type laser diameter gauge

8-1. Origin:Shanghai

8-2. Precision:±0.003mm

8-3. Range of wire diameter:0.1-20mm

8-4. Control:can control main motor speed by auto feed-back to ensure wire diameter within the set scope.

9. 8m single-layer U type fixed cooling water trough

9-1. Material:stainless steel,U shape structure

9-2. Length:8m,(H)140mm×(W)150mm

10. Φ400mmdouble wheel capstan

10-1. Makina-euskarria: A3 altzairuzko plakarekin eta kanal altzairuarekin muntatu eta soldatzen da.

10-2. Capstan gurpila: materiala: casting aluminum ￠400mm total in 2 items.

10-3. Arrastatuz: AC380V2.2kw Siemens beide motor +AC380V2.2kw Inovance transducer control + four sections speed-governor, suitable for the extrusion of different wire diameter.

10-4. Deceleration Motor:

1. A. Mota: 4 sections transmission
2. B. Can change the fast, middle, slow gear to be suitable for different wire-diameter extrusion.

10-5. Lerroaren abiadura: V≤450m/min,motor nagusiarekin koordinatutako ekintza-kontrola da.

10-6. Dropping wire: dropping bucket device

11. 9m horizontal tension wire accumulator(with slide plate)

11-1. Supporting rack: 125mm×100mm×3mm, it is assembled and welded with steel plate

11-2. Track:.125mm×125mm, horizontal length: 9m, with slide plate

11-3. Power:1HP deceleration motor

11-4. Tension: with 5kg magnetic powder clutch

11-5. Wire-storage length: 10m-120m

11-6. Wire-storage wheel diameter:Φ180mm,made of casting aluminum. Wheel amounts are 11+12 wheels

11-7. Tension adjustment: tension can be adjusted by tension control-cabinet DC-24V power. The vehicle can be controlled in both ways .the meter indicates tension. Synchronous device can automatically control the take-up speed to avoid overstretch or breaking on the wire.

11-8. Safe device: the limit switch are laid at the front and back end.The machine stops at the same time when wire breaking.

11-9. Anticollision: compression spring

12. 15KVhigh frequency spark machine

12-1. Application:it is applied for the pressure-resistance test under the condition of no-line movement of electric wire and cable.

12-2. Range of outer diameter:Φ0.2~Φ15mm.

12-3. Testing voltage:0.5-15kv, high-voltage frequency:3000HZ

12-4. Output indication: 5 digit LED spark counter

12-5. Max.ampere:0.667mA

12-6. Testing length:Max.1000m/min

12-7. Alarm output:LED alarm indication, the coupled alarm and auto-stop with coiler can be selected.

12-8. Up to Japan,American,Europe standard or 3C certification

13. Electrical induction type count-meter device

13-1. Electric induction meter-counting, against back

13-2. Meter-counting wheel: flexible touch.

13-3. Meter-counting length: 0-9999999m

13-4. Level of precision: 0.1%

13-5. Meter-counting coefficient adjustment: according to different wire diameter different slip coefficient to set the meter-counting coefficient can be to improve the precision of meter-counting.

14. F400~Φ630mmdouble shaft take up machine

14-1. Egokia:Φ400~Φ630mm roll style and axis style ,line speed v≤450m/min.

14-2. Makina-euskarria: it is assembled and wielded with channel steel and A3 steel plate.

14-3. Gidatu:AC380V3HP Siemens Beide motor MOTOR: 2 sets .with AC380V3HP Inovance transducer control and tension rack, with deflection detector can automatically control take-up speed.

14-4. Metro-zenbaketa: 6 digiten kontagailu elektronikoa, auto-stop funtzioarekin.

14-5. Zeharkatzen: it is polished rod bearing type control traversing. gurutzatzeko altuera eta tartea erregulagarriak izan daitezke. it is coordinated action with take-up speed.

Ⅵ. Providing Accessories:

1. Tools:

Tool box——————————————————————————1 piece

Scissors——————————————————————————-1 piece

Inner hexagon wrench————————————————————–1 set

“1” screwdriver ———————————————————————1 set

Cross screwdriver——————————————————————-1 set

Active wrench———————————————————————–1 set

Special wrench for Machine head-clip——————————————-1 piece

1. Stand-by (preparation) parts:

PVC water-pipe (used in the inside of machine, outside water-tube of the machine provided by clients) —————————————————————1 lot

Air-pipe (used in the inside of machine, outside gas-tube of the machine provided by clients) ————————————————————————– 1 lot

Mould (client provides the specification)—————————————-1 set

Basic screws and fixed screw —————————————————–1 unit

Operation specification and electric control drawing—————————1 copy

Machine body heating-ring——————————————————–2 pairs

Machine head heating-ring——————————————————–2 pieces

Machine head clip heating plate————————————————–2 pieces

Machine neck heating ring——————————————————–2pieces

Eye-mould heating ring———————————————————–2pieces

Thermal couple———————————————————————2 items

1. C. Providing Data:

One set of Machine installation drawing, Usage instruction (manual), Circuit diagram, etab.